Get more out of your machines.

AI solutions for the packaging and manufacturing industry. We add sensors, vision and analytics to the machines you already own, so you see problems before they stop the line.

450+Machines smartified in 8 industrial verticals
₹22Cr+Cap-ex deferred for clients via retrofits
38%Average downtime reduction with maintenance + AI
2018Serving Indian plants since

NestléITCParle AgroTVS MotorCiplaBiocon BiologicsTata ElectronicsBoschJSW SteelBlue StarVoltas

From midnight breakdowns to proactive intelligence

Based in Peenya, Bengaluru. Working with plants from food lines in Pune to pharma clean rooms in Hyderabad.

FirstSave began in 2018 as a two-person electrical-maintenance crew called out to fix midnight breakdowns in Bengaluru’s industrial belt. Every factory we visited had the same complaints: unplanned stoppages, soaring power bills, and a patchwork of vendors no one could coordinate.

We grew by solving those pains end to end, adding panel-retrofit engineers, PLC/SCADA programmers, clean-room specialists, and an AI R&D pod. Today we keep more than 450 plants running across India.

Products

Six ways we help a plant run longer, cleaner and cheaper. Start with the one that hurts most.

IMMS – Intelligent Maintenance Monitoring System IMMS Live

Our flagship platform for machine health. Non-invasive clip-on sensors and a wireless gateway go in within hours, so production never stops. You see every machine on one dashboard, on web and mobile.

  • Real-time machine health: temperature, voltage, current, power factor and kWh
  • Vibration fault detection for bearing wear and imbalance
  • AI failure prediction and remaining useful life (Premium)
  • Work orders, maintenance scheduling and spare-parts inventory
  • Alerts by SMS, WhatsApp, email or app, escalated by severity and role
  • OEE, MTBF and MTTR reports, plus ERP/API connectivity
Open IMMS Live
BasicUp to 10 machines · 3 users
₹3,500/month
ProUp to 10 machines · 3 users
₹6,500/month
Premium20 machines · 10 users
₹12,500/month

One-time installation is charged per machine. Monthly fee is flat. Ask us for a quote.

AI Machine Health Monitoring

Sensors for temperature, voltage, current, vibration and sound catch early warning signs. Data is logged continuously to find patterns and anomalies.

Production & OEE Tracking

Real-time counts from every machine or conveyor line, output against targets by shift, and automated downtime, OEE and rejection reports.

Vision Quality & Segregation

High-speed AI cameras check size, shape, colour, label, seal and print, and sort good from defective products without slowing the line.

Packaging & Conveyor Optimization

AI tunes sealing temperature, pressure and cycle time, detects belt misalignment and overloads, and matches conveyor speed to machine capacity.

Retrofit & Industry 4.0 Upgrade

Upgrade instead of replace. Add smart sensors, PLCs and IoT to older machines, enable remote monitoring, and extend machine life while saving capex.

Energy & Utilities View

One view of compressors, chillers and motors, with exception alerts that curb hidden losses and unplanned stoppages.

One platform, from edge to cloud

An edge gateway reads your PLCs and sensors and streams to a secure time-series store. You get line, shift and site dashboards with role-based KPIs.

Collect

Temperature, current, vibration and camera data from PLCs and sensors.

Process

Edge gateway with store-and-forward for patchy networks.

Visualize

Live monitoring, production and OEE views on web and mobile.

Act

Push, SMS and email alerts, plus early fault detection and anomaly trends.

Integrations

Open APIs for ERP, MES and LIMS. CSV/Parquet export. OPC-UA, Modbus and MQTT at the edge.

Security & control

Role-based access, audit logs, tenant and site separation, encryption at rest and in flight. On-prem or private cloud.

Time to value

Pilot 1–2 critical lines with live dashboards, alerts, OEE and first AI models. Scale to the full site after a results review.

Our process

Five steps, with no disruption to production.

  1. Free audit

    We review production lines and map your loads, pain points and quick wins.

  2. Road-map and ROI

    A detailed plan showing where the kit installs, expected energy and downtime savings, and clear payback timelines.

  3. Zero-disruption install

    Overnight or during planned shutdowns, we mount sensors, deploy the edge controller and commission the system.

  4. Training

    Operators learn to use the dashboards and AI tools.

  5. Ongoing support

    Maintenance, upgrades and performance tuning under an SLA.

Trusted by India’s plants

Nestlé India Ltd. – NanjangudMixing panel retrofit, load balancing
ITC Foods Division – HaridwarCompressor panel modernization
Parle Agro – HosurControl system upgrade for dryers
TVS Motor Company – HosurVFD panel integration, motor monitoring
Cipla – GoaHumidity-controlled panel retrofits
Biocon Biologics – BangaloreCleanroom electrical and AHU panels
Tata Electronics Pvt. Ltd. – HosurOngoing retrofit and panel upgrade
Bosch Appliances – CoimbatoreControl panel energy optimization
JSW Steel – BellaryCrane automation, VFD panel retrofits
Tata Steel Processing & Distribution – ChennaiSubstation cable termination, AMC
Blue Star Ltd. – Across Tamil NaduAHU panel wiring and VFD install
Voltas – ChennaiControl panel AMC, chiller relay upgrade

Get more out of your machines

Book a free machine audit. Our engineers will map your lines and recommend where to start, with no obligation.

+91 7418 303 113
thabsheer@firstsave.net
No. 21, P.M. Kempaiah Garden, Peenya Industrial Area,
Bangalore 560 058, Karnataka, India
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